Friday, April 29, 2016

Overall dimension
    Width of frame ,W= (2*D+a) = 0.7815 m
     Height of frame,H= Hw+2*Hy = 0.73 m


4.FOR DESIGN OF LOW VOLTAGE WINDING
No of turns /phase ,Ts= (vs/ph)/Et
                                        =(433/ )/5.031
                                        50
Secondary phase current ,Is= (125*103)/(3*433/ )
                                                  = 166.62A
Area of secondary conductor ,as= Is/ s
                                                          =166.62/2.35
                                                           = 70.92mm2
Using helical winding and considering 4-strips in parallel with two layer having 25 turns each layer.
We have, area of each strips = 70.92/4
                                                     = 17.73 mm2
From table: with nearly equal area taking the dimension of each strip 6.5*2.6 mm2
Total area of conductor = 6.5*2.6*4   =67.6mm2
Actual current density , s= 166.67/67.6
                                               = 2.465mm2
Taking insulation 0.5mm
The dimension of each strip =7mm*3.1mm
Axial depth of one turn =2*7+1
                                           =15mm
Radial depth of one turn = 2*3.1+1
                                              =7.2mm
For helical winding ,taking one extra turn in axial depth
Total turns per layer =25+1= 26
Total axial depth of Lv winding ,Lcs= 15*26
                                                              =390mm
Now, clearance of each side winding  = (Ht of winding –Lcs)/2                                                                              
                                                                  = (417-390)/2 = 13.5mm
As minimum clearance is 6mm, thus the arrangement is acceptable .

Total radial depth of Lv winding (bs)  =No of layers *Radial depth of each turn +
                                                                       Insulation between layers
                                                                    =2*7.2*0.5
                                                                     =14.9mm
inside diameter of LV winding = d+2*thickness of insulation betn core &winding
                                                       =174+2*1.5
                                                        =177mm
Outside diameter of LV winding,douter=dinner+2*Radial depth of LV
                                                                   =177+2*14.9
                                                                    =207mm
Mean diameter of LV winding =(dinner + douter )/2
                                                        =(177+207)/2
                                                         =192.15mm
Mean length of LV winding =  *dmean
                                                  =192.15*

                                                   =603.65mm

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