Overall
dimension
Width of frame ,W= (2*D+a) = 0.7815 m
Height of frame,H= Hw+2*Hy = 0.73 m
4.FOR
DESIGN OF LOW VOLTAGE WINDING
No of turns /phase ,Ts= (vs/ph)/Et
=(433/
)/5.031
Secondary phase current ,Is=
(125*103)/(3*433/
)
= 166.62A
Area of secondary conductor ,as=
Is/
s
=166.62/2.35
= 70.92mm2
Using helical winding and considering
4-strips in parallel with two layer having 25 turns each layer.
We have, area of each strips = 70.92/4
= 17.73 mm2
From table: with nearly equal area taking
the dimension of each strip 6.5*2.6 mm2
Total area of conductor = 6.5*2.6*4 =67.6mm2
Actual current density ,
s= 166.67/67.6
= 2.465mm2
Taking insulation 0.5mm
The dimension of each strip =7mm*3.1mm
Axial depth of one turn =2*7+1
=15mm
Radial depth of one turn = 2*3.1+1
=7.2mm
For helical winding ,taking one extra
turn in axial depth
Total turns per layer =25+1= 26
Total axial depth of Lv winding ,Lcs=
15*26
=390mm
Now, clearance of each side winding = (Ht of winding –Lcs)/2
= (417-390)/2 = 13.5mm
As minimum clearance is 6mm, thus the arrangement
is acceptable .
Total radial depth of Lv winding (bs) =No of layers *Radial depth of each turn +
Insulation between layers
=2*7.2*0.5
=14.9mm
inside diameter of LV winding =
d+2*thickness of insulation betn core &winding
=174+2*1.5
=177mm
Outside diameter of LV winding,douter=dinner+2*Radial
depth of LV
=177+2*14.9
=207mm
Mean diameter of LV winding =(dinner
+ douter )/2
=(177+207)/2
=192.15mm
Mean length of LV winding =
*dmean
=192.15*
=603.65mm
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